AS400 for Manufacturing Companies

Empower your manufacturing facility with modern AS400 capabilities like demand forecasting, predictive maintenance, and production scheduling.

AS400 for Manufacturing
Achievements of Integrative Systems

What brings you here?

Struggling to customize and configure AS400 manufacturing software as per your unique business needs?

Inability to identify and resolve underlying system performance issues?

Failure to leverage advanced data analytics and reporting capabilities for your AS400 manufacturing software?

Frustration with half-hearted integrations and scalability limitations obstructing business growth?

Let’s figure it out for you!

Connect with our Experts
to get all Your Answers

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    Is an Investment in AS400 for Manufacturing Facilities Worth its Value?

    Will AS400
    Manufacturing Software
    Support Data Integration?

    The AS400 system is vouched for its impeccable data integration capabilities. It leverages Extract, Transform, and Load capacities for offering seamless data transmission.

    With advanced ETL processes, AS400 enables you to extract data from distant data sources, inclusive of sales, inventory, and production systems.

    With AS400 manufacturing software, you get to utilize DB2 which ensures data accuracy, integrity, and real-time data synchronization.

    It provides you with a unified outlook for business data with streamlined data flows with your ERP, CRM, MES (Manufacturing Execution Systems), MRP (Material Requirements Planning), WMS (Warehouse Management Systems) and financial applications.

    Get in charge of your data with impeccable data integrations fostering data-driven decision-making and operational efficiency.

    With its apt resource capacity planning features, AS400 manufacturing software helps you navigate the intricacies of resource allocation with ease.

    It employs advanced algorithms and integrated data analytics together to optimize manpower, machine, and material allocation.

    You don’t have to loosen up on the costs to achieve operational excellence anymore. With real-time demand and production schedules, the AS400 system does it all for you.

    It utilizes multi-objective optimization capabilities to help you strike the golden middle between resource utilization and cost optimization.

    This ensures your production processes are streamlined and ROI is maximized, even in the most complex production environments.

    Will
    Resource Allocation
    Overruns be Gone
    with AS400?

    Will
    AS400 for Manufacturing
    Enable Production Scheduling?

    The AS400 manufacturing software leverages its advanced production planning and scheduling modules to provide the right balance in production scheduling.

    To generate optimized production schedules, it utilizes real-time data on resource availability, lead times, and demand forecasts.

    AS400’s robust capacity scheduling capabilities ensure that schedules are not only efficient but also consider machine and labor constraints.

    This minimizes production bottlenecks and enhances on-time delivery performance.

    You benefit from agile, data-driven scheduling, which optimizes production progress, equipment performance, and quality control in complex manufacturing scenarios.

    With the apt time series analysis and machine learning algorithms, AS400 manufacturing software excels with demand forecasting.

    It leverages historical values such as sales data, market trends, and predictive analytics to obtain precise demand forecasts.

    With access to acute demand forecasting, you are empowered to use production data, optimize key performance indicators, and make data-driven decisions for accurate production optimization.

    AS400 manufacturing software enables real-time integration with sales, inventory, warehouse, raw material, barcodes, POS and merchandise management systems.

    This ensures adaptive production planning, allowing businesses to align production forecasting with dynamic customer demands, ultimately enhancing shop-floor efficiency.

    How will
    AS400 Software Help
    in Demand Forecasting?

    What Happens
    with the Regulatory
    Industry Compliances?

    The AS400 manufacturing software addresses compliance and regulatory challenges by implementing role-based access control and advanced audit trail capabilities.

    The enforcement of access controls with detailed audit logs ensures complete transparency and extends traceable metrics to adhere to industry-specific regulations.

    Data integrity and protection is never a concern with the native security features of AS400 manufacturing software such as data encryption and intrusion detection.

    You experience a secure and auditable production environment with mitigated compliance risks, seamless compliance reporting, and streamlined regulation audits in accordance with stringent industry standards.

    The AS400 manufacturing software leverages predictive maintenance models with machine-learning algorithms to analyze real-time production environments.

    With real-time sensor data from production equipment, it helps you predict apt maintenance schedules.

    With the help of data analytics and conditional monitoring, you are enabled to identify the early signs of equipment breakdown as a calling for proactive maintenance interventions.

    Furthermore, AS400 integration with industrial Internet of Things devices enables remote monitoring and automated alerts, reducing unplanned downtime.

    This data-driven approach empowers you to implement cost-effective, data-informed maintenance strategies, ensuring optimal equipment performance, reduced downtime, and enhanced production continuity.

    What’s with
    AS400 System’s
    Maintenance and Downtime?

    How Integrative Helps You with AS400 for Manufacturing Services?

    AS400 Manufacturing Software

    Consult

    With 25+ years of experience developing, managing and maintaining AS400 for manufacturing facilities, we are well-versed with the domain knowledge for both AS400 and manufacturing. Our team of expert AS400 consultants is ready to help you battle the challenges that you are facing with your AS400 manufacturing software.    

    AS400 Manufacturing

    Customize

    We understand, business landscape is evolving and so are your AS400 needs. Our ready to deploy AS400 developers help you bring the long-awaited customizations to life with your AS400 manufacturing applications. We help you align your business objectives with your technology, making you ready to thrive in the modern business landscape.

    IBM iSeries Manufacturing Software

    Augment

    If you are looking for a specific expertise to develop/administrate/maintain/support your AS400 manufacturing software, you name it and we have it. You get to choose from a wide range of AS400 experts who are ready to get started as an extension of your in-house technical team. Augment specific AS400 talent to cater to your technological needs.

    Frequently Asked Questions

    AS400 is a robust and highly scalable computer system commonly used in manufacturing. It serves as a comprehensive platform for managing various aspects of manufacturing operations, including production scheduling, inventory management, demand forecasting, and quality control. AS400’s capabilities, such as real-time data integration, predictive maintenance, and compliance features, make it a valuable tool for optimizing manufacturing processes and ensuring operational efficiency while adhering to industry-specific regulations.

    AS400 manufacturing software uses real-time data integration, demand forecasting, and production scheduling to achieve an optimized production environment. With efficient resource allocation, and minimum downtime it helps you achieve maximum productivity with streamlined operations.

    AS400 manufacturing software comes with built-in security provisions and auditing capabilities. It offers an auditable production environment, making it easier to cope with industry-specific compliance reporting and regulatory audits.
    AS400 manufacturing software is an apt choice to support your manufacturing facility. Yet, with the changing business needs and customer expectations, there is room for improvement with your tech. Modernizing your AS400 manufacturing software provides you that extra width to make those tailored customizations and leverage modern solutions without compromising on your AS400 investments.
    When you opt for assistance via investing in AS400 maintenance and support services, we understand you are looking for a reliable technology partner who has your back. Our team of AS400 experts offers you 365 x 24 x 7 support on your technology-related queries, ensures lowered system downtime with proactive maintenance measures, and also helps you implement latest AS400 upgrades to meet the changing business needs.
    AS400 manufacturing software supports multifarious manufacturing functions and approaches, to help you achieve operational excellence. The list of functions includes quality control and compliance, supply chain management, inventory management, quality production scheduling, maintenance and asset management, analytics, reporting, and warehouse management. The list of approaches includes discrete manufacturing, process manufacturing, Make-to-Order (MTO), Make-to-Stock (MTO), Engineer-to-Order (ETO), job shop manufacturing, lean manufacturing.

    AS400 manufacturing software extends impressive analytics and reporting capabilities to empower decision making at your manufacturing facility. With the help of real-time data analysis, KPI tracking, and historical data analysis the system offers you robust outlook towards the business data. Further, with the help of customizable reporting capabilities such as Ad Hoc queries, predictive analytics, statistical process control, root cause analysis you are enabled to set up customized alerts and notifications, optimize inventory, analyze costs and report regulatory compliances.

    No matter if you are looking for a full-time expertise at your disposal or a part-time specific expertise to support your in-house tech team, we have you covered with our full-circle AS400 services. To name a few – AS400 implementation, AS400 integration, custom AS400 application development, data migration and conversion, maintenance and support, troubleshooting and technical support, security and compliance, performance optimization, disaster recovery and business continuity, upgrades and modernization, AS400 staff training, regulatory compliance, strategic guidance and AS400 consultation services; wait did we cover it all?

    What is AS400 in Manufacturing?

    AS400 is a robust and highly scalable computer system commonly used in manufacturing. It serves as a comprehensive platform for managing various aspects of manufacturing operations, including production scheduling, inventory management, demand forecasting, and quality control. AS400’s capabilities, such as real-time data integration, predictive maintenance, and compliance features, make it a valuable tool for optimizing manufacturing processes and ensuring operational efficiency while adhering to industry-specific regulations.

    Which manufacturing processes can AS400 support?

    AS400 manufacturing software supports multifarious manufacturing functions and approaches, to help you achieve operational excellence. The list of functions includes quality control and compliance, supply chain management, inventory management, quality production scheduling, maintenance and asset management, analytics, reporting, and warehouse management. The list of approaches includes discrete manufacturing, process manufacturing, Make-to-Order (MTO), Make-to-Stock (MTO), Engineer-to-Order (ETO), job shop manufacturing, lean manufacturing.

    How can AS400 manufacturing software help streamline our production processes?

    AS400 manufacturing software uses real-time data integration, demand forecasting, and production scheduling to achieve an optimized production environment. With efficient resource allocation, and minimum downtime it helps you achieve maximum productivity with streamlined operations.

    How does AS400 maintain compliance with industry regulations in manufacturing?

    AS400 manufacturing software comes with built-in security provisions and auditing capabilities. It offers an auditable production environment, making it easier to cope with industry-specific compliance reporting and regulatory audits.

    Should we consider modernization of our AS400 Manufacturing Software?

    AS400 manufacturing software is an apt choice to support your manufacturing facility. Yet, with the changing business needs and customer expectations, there is room for improvement with your tech. Modernizing your AS400 manufacturing software provides you that extra width to make those tailored customizations and leverage modern solutions without compromising on your AS400 investments.

    What maintenance and support services are available for AS400 in manufacturing?

    When you opt for assistance via investing in AS400 maintenance and support services, we understand you are looking for a reliable technology partner who has your back. Our team of AS400 experts offers you 365 x 24 x 7 support on your technology-related queries, ensures lowered system downtime with proactive maintenance measures, and also helps you implement latest AS400 upgrades to meet the changing business needs.

    What reporting and analytics capabilities does AS400 for manufacturing offer?

    AS400 manufacturing software extends impressive analytics and reporting capabilities to empower decision making at your manufacturing facility. With the help of real-time data analysis, KPI tracking, and historical data analysis the system offers you robust outlook towards the business data. Further, with the help of customizable reporting capabilities such as Ad Hoc queries, predictive analytics, statistical process control, root cause analysis you are enabled to set up customized alerts and notifications, optimize inventory, analyze costs and report regulatory compliances.

    Which AS400 Services can you avail for your manufacturing industry?

    No matter if you are looking for a full-time expertise at your disposal or a part-time specific expertise to support your in-house tech team, we have you covered with our full-circle AS400 services. To name a few – AS400 implementation, AS400 integration, custom AS400 application development, data migration and conversion, maintenance and support, troubleshooting and technical support, security and compliance, performance optimization, disaster recovery and business continuity, upgrades and modernization, AS400 staff training, regulatory compliance, strategic guidance and AS400 consultation services; wait did we cover it all?

    Feel free to drop us a line at [email protected] & we will be happy to help you.
    We look forward to prioritizing your success and transforming the way you do business.

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      Via the details, our solutions behold.